三帝科技4米3DP砂型打印機榮登2024全球鑄造行業(yè)創(chuàng)新技術與產品榜單最先出現(xiàn)在三帝科技股份有限公司。
]]>近日,“2024全球鑄造行業(yè)創(chuàng)新技術與產品評選”榜單公布。Beijing SANDI Technology Co.(以下簡稱“三帝科技”)自主研發(fā)的超大尺寸3DP砂型打印機3DPTEK-J4000榮膺“2024全球鑄造行業(yè)創(chuàng)新技術與產品”。
該設備突破傳統(tǒng)加工尺寸限制,最大可成型4米的砂型。創(chuàng)新采用無砂箱柔性區(qū)域成型技術,支持局部打印,僅為2米+設備的價格,可經濟高效地實現(xiàn)超大尺寸的砂型制造(7米設備同步接受預定)。同時,公司提供開源材料工藝,可針對用戶按需調整;配套高性能樹脂粘結劑、固化劑、清洗劑,保證成型質量和穩(wěn)定性。
更多詳情,敬請關注10月26-28日將在四川省德陽市隆重舉辦的鑄造業(yè)盛會“第75屆世界鑄造會議”,三帝科技將攜3D鑄造解決方案(展位號:B13)登陸展會,并在27日的“2024全球鑄造行業(yè)創(chuàng)新技術與產品發(fā)布會”中做精彩分享。
三帝科技4米3DP砂型打印機榮登2024全球鑄造行業(yè)創(chuàng)新技術與產品榜單最先出現(xiàn)在三帝科技股份有限公司。
]]>砂型3D打印機購買指南最先出現(xiàn)在三帝科技股份有限公司。
]]>It is hoped that managers of traditional foundries can make wise purchasing decisions based on this buying guide, taking into account the actual situation of their own factories, introducing sand 3D printers suitable for them, enhancing the competitiveness of their factories, realizing sustainable development, winning the first opportunity in the wave of digital transformation, and injecting new vitality into the development of the foundry industry.
砂型3D打印機購買指南最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技3D打印設備意向訂單超4000萬,助力第23屆鑄造學術會議舉辦最先出現(xiàn)在三帝科技股份有限公司。
]]>August 10, by the 27 provinces (cities, autonomous regions) 4 cities Foundry Society and the Hong Kong Foundry Industry Association hosted the 23rd National 27 provinces (cities, autonomous regions) 4 cities and 1 region casting academic conference was held in Guiyang. The meeting focused on the theme of "aerospace - casting strong country", from the national school / association of experts, leaders and entrepreneurs on behalf of more than 200 people gathered together to talk about the development of the industry. Beijing SANDI Technology Co., Ltd. participated in the co-organization of the conference.In the forum of the conference on the morning of the 10th, Dr. Zong Guisheng, Chairman of the Board of Directors of Beijing SANDI Technology Co., Ltd. made a keynote report titled "3D Printing Empowers Casting". Dr. Zong Guisheng proposed that the core mark of advanced manufacturing technology is low cost, high efficiency and quality. Compared with the traditional casting process, 3D printing technology in the field of high-end complex structural casting with efficiency, cost and quality advantages. In the report, Dr. Zong Guisheng through the demonstration of the use of three emperor technology SLS coated sand core and 3DP resin sand shell combined with 3D printing composite process, the manufacture of aero-engine key components of the casting of the combination of sand molds, to achieve the large size of the thin-walled, complex and fine piping and other complex structural components of the 3D casting applications, as well as the use of three emperor technology 3DP sand combined with low-pressure precision casting technology and advanced Solidification control process, to achieve large-size thin-walled structure and complex runners of an underwater vehicle power unit key parts of the 3D casting applications, in-depth description of the 3D printing technology in sand casting applications in cost, quality, environmental protection, intelligence and other advantages.On the evening of 10th, "3D Empowerment" SANDI Technology Night Reception hosted by Beijing SANDI Technology Co., Ltd. was held in Guiyang Qunsheng Haosheng Hotel.Photo: Zhao Jin, Dean of the School of Mechanical Engineering, Guizhou University, gave a speech for the dinner partyPhoto: Dr. Zong Guisheng, Chairman of Beijing SANDI Technology Co.Figure: Yan Qun, General Manager of Guangxi Zhongyue Gravity Casting Co.Photo: Dr. Zong Guisheng and President Zhao Jin presenting prizes to the winners of the on-site raffleSANDI Technology independent research and development launched 4 meters + level of super-large size 3DP sand printer has become the dinner scene of the newest net red, the current amount of potential purchase intention of 40 million yuan. The equipment breaks through the traditional processing size limitations, the maximum molding 4 meters of sand, and creative use of the sand box without flexible regional molding technology, breaking the phenomenon of the larger the size of the equipment molding, the more expensive the equipment price, 4 meters of the equipment is only the price of the 2 meters + level of equipment, with lower unit costs and shorter delivery time, cost-effective realization of the oversized sand manufacturing, and can be customized to expand the printing platform to meet the 10 meters + level, and can be used to meet the user's needs on-demand! Customized extension of the printing platform to meet the production needs of the 10 m + level (6 m / 8 m / 10 m equipment has been in the synchronization of accepting reservations). At the same time, the company provides open source material process, can be adjusted for the user on demand; supporting high-performance resin binder, curing agent, cleaning agent, to ensure the molding quality and stability.Picture: 3D Printing Technology's "One Million Promotions Scheduled for Reduction" photo card activity, attracting many guests to participate [About 3D Printing Technology] Beijing 3D Printing Technology, Inc. is a 3D printing equipment and additive manufacturing service provider, national high-tech enterprises, specialized and special new enterprises, the Ministry of Industry and Information Technology, additive manufacturing typical application scenarios supplier. Ltd. is a 3D printing equipment and additive manufacturing service provider, a national high-tech enterprise, a specialized, refined, special and new enterprise, and a typical application scenario supplier of additive manufacturing of the Ministry of Industry and Information Technology. At the same time has a laser and binder jet 3D printing equipment and materials technology and application process, business covers 3D printing equipment, raw materials development and production, metal parts rapid manufacturing services, 3D printing process technology support services, etc., to establish a complete 3D printing additive manufacturing industry chain, widely used in aerospace, ships, pumps and valves, automotive, energy and power, industrial machinery, rail transportation, 3C electronics, education and scientific research, sculpture and cultural creation, rehabilitation and medical industries.
三帝科技3D打印設備意向訂單超4000萬,助力第23屆鑄造學術會議舉辦最先出現(xiàn)在三帝科技股份有限公司。
]]>百萬補貼 預訂立減丨三帝科技3D鑄造解決方案將登陸中國國際鑄造展最先出現(xiàn)在三帝科技股份有限公司。
]]>The 22nd China International Foundry Expo will be held on July 4, 2024 in Shanghai - National Convention and Exhibition Center (No. 333, Songze Avenue, Qingpu District, Shanghai), Beijing SANDY Technology Co. In order to return the support of the majority of users, our company proudly launched the "million subsidies, booking discount" new promotional activities! During the exhibition period, the booking of oversized casting sand printer 3DPTEK-J4000 and above size models, 100,000 off, limited to 10, welcome inquiries and orders!
The final interpretation of the rules of this promotion belongs to Beijing SANDI Technology Co.
Ultra-large size 3D casting sand printer 3DPTEK-J4000
SANDI Technology's self-developed oversized 3DP sand printer 3DPTEK-J4000 breaks through the traditional processing size limitations, the maximum molding 4 meters of sand. The device creatively adopted the sandbox-free flexible area molding technology, breaking the phenomenon that the larger the size of the equipment molding, the more expensive the equipment. With lower unit cost and shorter delivery time, cost-effective realization of oversized sand manufacturing, and can be customized according to user needs to expand the printing platform to meet the production needs of the 10 m + level (6 m/8 m/10 m equipment has been in the synchronization of accepting reservations).
In order to meet the diversified market demands, SANDY Technology has self-developed and launched full-size 3DP casting sand printers, SLS casting sand/wax printers and PMMA wax printers, which help users maximize their productivity with lower cost per unit and shorter delivery time.Introduction of English version of sand 3D printer
Figure: 3DP Casting Sand Printer
Figure: SLS Casting Sand/Wax Printer
Additive manufacturing services (3D casting)
With nearly 30 years of experience in 3D printing service and casting, based on the integrated technology process of "process design, 3D printing, casting, machining and testing", SANDI can provide high-quality R&D trial production, small-lot, multi-species, complex structure of metal products rapid manufacturing services. Through self-developed 3DP inkjet sand molding, SLS selective laser sintering, PMMA and other 3D printing equipment, the company has formed a full set of process solutions, such as 3DP sand casting, SLS sand casting, SLS wax mold fine casting, PMMA fine casting and so on. We can provide users with rapid manufacturing services for aluminum alloy, copper alloy, cast iron, cast steel, magnesium alloy, high-temperature alloy, titanium alloy and so on.
"SLS+3DP" sand composite process
The company's unique "SLS coated sand molding process + 3DP resin sand molding process" combination of sand mold manufacturing, complex structural components (large, thin-walled, small pipelines, etc.) can be realized in high-precision, high-strength integrated casting molding, the process has been selected by the Ministry of Industry and Information Technology of the typical application of additive manufacturing scenarios.
3DP sand casting process
No need to open the mold, can realize the large, thin-walled, fine pipeline, complex structure parts of the high-precision and high-strength integrated casting molding. Short production cycle, small batch production advantage is obvious, design flexibility, can be modified in time, reduce production costs. Improve the production environment, reduce labor intensity, save labor costs, greener, smarter.
SLS wax casting process
No need to open the mold, can realize the complex structure, thin-walled, large size products of high precision and high strength integrated precision casting molding. Short production cycle, small batch production advantage is obvious.
PMMA wax mold casting process
Significantly shorten the processing cycle, reduce production costs, no need to open the mold and add support, no warping and deformation in the molding process, reduce the post-treatment steps, and high molding accuracy. The company's self-developed materials with strong disappearance and low ash content can reduce casting defects and improve the yield rate, which has been successfully applied in the casting industry.
Contact: Manager Han
Contact: 13811566237
Website:m.hkwap.cn
Address: Building 2, No.7 House, Jin Yi Street, Shunyi District, Beijing, China
百萬補貼 預訂立減丨三帝科技3D鑄造解決方案將登陸中國國際鑄造展最先出現(xiàn)在三帝科技股份有限公司。
]]>轉型壓力下的鑄造業(yè)如何破局突圍最先出現(xiàn)在三帝科技股份有限公司。
]]>As the world's first casting country, China's casting industry has a market size of about 400 billion, accounting for 45% globally; there are more than 24,000 foundries, with a total output of 51.7 million tons of castings in 2022, which maintains a steady growth. But at the same time there are problems of overcapacity, high energy consumption, high pollution, not strong, not refined, energy saving and emission reduction pressure, shortage of skilled workers, weak independent innovation, and serious homogenization competition. According to statistics, the national casting annual output of more than 10,000 tons of casting enterprises more than 1,000, more than 50,000 tons of nearly 200 enterprises. Head of more than 2,000 casting production accounted for more than 55% of the total national capacity. The head of the lack of customization or small batch trial production capacity, the development of new products is slow, high cost; "long tail" low capacity utilization, most of them to be eliminated; only the "long tail" in the head of the enterprise, relying on 3D printing and automation rate increased after Only the head of the "long tail" enterprises, after relying on 3D printing and automation rate increase, can survive, and there may be several times the concentration of the space.
Driven by policy, market and technology, 3DP sand printing technology has emerged. 3DP sand printing technology is a digital green manufacturing technology based on digital model files, using powdered metal or non-metallic and other adhesive materials, layer by layer printing to construct objects. Compared with traditional sand casting, 3DP sand printing technology does not require molds, direct printing sand, design flexibility, can be low-cost, efficiently complete the development of new products and small and medium-volume product delivery, rapid response to market demand. In terms of quality, 3DP sand mold is not subject to the constraints of the mold sand turning process, with micron-level high precision, complex structure of one free-form, part of the cast aluminum casting surface accuracy can be comparable to precision casting, but also reduces the assembly error caused by the scrap rate, reducing the labor of workers.
At present, 3DP sand printing technology has been matured in the casting production of commercialized applications, is a real market-proven universal technology. Its optimization of sand performance, processing speed, molding size, etc. to enhance the obvious advantages, especially for new product development, complex products and small batch production. Some of the introduction of 3DP sand printing equipment for intelligent transformation of foundry enterprises, has established a green, flexible, high-end rapid casting capabilities, to achieve production efficiency, capacity, revenue doubling growth. Some enterprises have even experienced oversupply and overflow of orders due to the obvious improvement of technology and services.
Figure: Green fast casting factory that has maturely applied 3DP sand printing technology In the face of 3DP sand printing equipment of various brands on the market, price, performance, stability, use and maintenance costs are usually the factors that users will consider when purchasing. Ltd., a 3D printing equipment and rapid manufacturing service provider, independently developed a production flagship product - Longyuan molding 3DP sand printing equipment AFS-J1600Pro, once the market is widely favored by the market, has been purchased by a number of foundry users for the production line, by virtue of the excellent molding accuracy, balanced and controlled casting technology. With excellent molding accuracy, balanced and controllable casting performance and excellent reliability, it has helped users to solve the contradiction between efficiency, strength and casting performance in casting production, and completed tens of millions of orders.
It is understood that the equipment molding cylinder size of 1600 × 800 × 600mm, using the latest generation of high stability, low noise, high-speed vibration powder laying technology and 2-Pass high-precision printing technology, with high-performance molding process and intelligent algorithms technology, can achieve 15 seconds per layer of the printing speed and the highest ± 0.3mm of the printing accuracy; print the tensile strength of the sand type can reach up to 2.5 MPa. The tensile strength of the printed sand mold can be up to 2.5MPa, air generation 8-11ml/g, and the surface roughness ≤ Ra25. The equipment adopts modular design, which is convenient and flexible for maintenance, with low maintenance cost; equipped with intelligent system, which makes the operation easier, and realizes one-button printing with the function of printing early warning prompts; it can also realize the real-time monitoring and record traceability of the whole process through the visual monitoring and other intelligent systems. For cast aluminum, cast iron, cast steel, cast magnesium and other different casting applications, to provide open source sand process solutions, supporting a wealth of sand systems and high-performance binder, curing agent, cleaning agent, to optimize the cost of use for users.
A user uses AFS-J1600Pro sand rapid casting process to produce a lightweight frame for a new energy vehicle company, and the finished aluminum alloy (ZL101) castings were delivered in 6 days. The dimensional accuracy of the finished product reaches CT7, the surface roughness is better than Ra12.5, and the casting surface is free of porosity and cracks, with complete shape and clear structure. Compared with the 40-day production cycle required by the traditional manufacturing process, the production cycle was shortened by 85% and the cost was reduced by 32% by using 3DP sand-printed rapid casting.
A user through the AFS-J1600Pro sand rapid casting process for a car factory trial production of engine block, due to the complexity of the cylinder structure, and small wall thickness, if the traditional method of production cycle takes more than 1 month. 3DP sand printing equipment produced by the sand mold, precision and strength than the traditional process have been greatly improved, the tensile strength of up to 2MPa, the casting surface roughness of better than Ra12.5, defect control is good, no flesh, pores, cracks, slag, no surface defects and defects. It only took 10 days to deliver the finished castings of gray cast iron (HT250), shortening the production cycle by 2/3 and reducing the cost by 30%.
"Fourteen-Five" is China's economic restructuring, industrial restructuring and upgrading of an important stage, but also an important period of accelerated development of China's foundry industry. Some foundry enterprises are still due to high energy consumption, high pollution, product precision does not meet the requirements, recruitment difficulties and other issues and troubled, deep in the capital, technology, orders in the cycle of the circle of uncertainty and confusion. It is recommended that these business operators should be early out of the inherent thinking, in a deep understanding and comprehension of the national policy on the basis of the initiative to seek change, change the way of thinking and development, through technology, process transformation and upgrading, take the green, intelligent, high-end road of sustainable development, in order to seize the opportunity to break out of the predicament.
轉型壓力下的鑄造業(yè)如何破局突圍最先出現(xiàn)在三帝科技股份有限公司。
]]>三帝科技3DP砂型打印設備AFS-J1600pro榮膺全國鑄造裝備創(chuàng)新獎最先出現(xiàn)在三帝科技股份有限公司。
]]>(hereinafter referred to as "SANDI"), a new generation of 3D printing equipment and rapid manufacturing service provider, comprehensively demonstrated 3D printing green rapid casting solutions such as 3DP/SLS sand rapid casting and SLS wax precision casting. (hereinafter referred to as "Longyuan Molding") won the "National Foundry Equipment Innovation Award" for its self-developed 3DP sand printing equipment AFS-J1600Pro.
AFS-J1600Pro equipment adopts international first-line high-precision, high-throughput nozzle, with high-performance molding process and intelligent algorithm technology, which can provide users with excellent molding accuracy, balanced and controllable casting performance and excellent reliability. The equipment is equipped with a new generation of high-speed vibration type powder spreading system, automatic feeding system and self-developed equipment control software, etc., sand size accuracy, high strength, low gas generation, excellent surface quality; equipment operation is simple, stable and reliable, with printing warning prompts, visual monitoring of the intelligent system can realize the whole process of processing of real-time monitoring and record traceability; open-source material process, can be adjusted for the user as needed; Matching high-performance resin binder, curing agent, cleaning agent, to ensure the molding quality and stability. The equipment can be widely used in aerospace and military, automotive, rail transportation, ship pumps and valves, construction machinery and other fields.
During the same period, the art sculpture "The Heroic Winds of the Han Dynasty" by Tongling Bronze Age Sculpture Co.
During the exhibition, SANDI Technology conducted an online live broadcast entitled "3DP Sand Printing Technology in Green Intelligent Casting Application Practice" through NJB Live Platform, which was jointly presented by Dr. Zhao Hao, Vice President of Product Technology of SANDI Technology, and Mr. Tan Dawei, General Manager of Xinxin Foundry, and attracted thousands of viewers to pay attention to the interaction.
In 2023, the Ministry of Industry and Information Technology, the National Development and Reform Commission, the Ministry of Ecology and Environment jointly issued the "Guidance on Promoting the High-Quality Development of the Foundry and Forging Industry" (Ministry of Industry and Information Technology Joint Communication and Installation 〔2023〕 No. 40), it is clearly pointed out that, by 2025, the focus of the field of high-end castings, forgings, breakthroughs in the core technology, mastering a number of core technologies with independent intellectual property rights, integrated die-casting molding, moldless casting, sand molding 3D printing, ultra-high-strength steel hot forming, precision cold temperature hot forging, lightweight high-strength alloys lightweight and other advanced process technologies to achieve industrialization and application, in the key tasks put forward to "develop advanced casting technology and equipment", focusing on the development of "short process casting, sand 3D printing and other advanced casting technology and equipment. ."
Dr. Zhao Hao analyzed and interpreted the role and business opportunities of 3DP sand printing technology in green rapid casting in his report, and shared the molding process, intelligent algorithm technology, and sand process solutions of the company's self-developed 3DP inkjet sand printing equipment.
He said that 3DP sand printing technology in green intelligent casting can be mainly used for complex, high-end product manufacturing, such as aerospace, military and other fields, improve product structure design, improve product performance; rapid R & D trial production, such as new energy automotive parts and components of the R & D trial production, to reduce the mold investment and waste, and improve the production environment; small batch multi-species manufacturing, such as ships, pumps and valves, equipment and instruments and other fields, data Data-driven, rapid flexibility, accelerate new product development. By joining hands with Xinxin Casting, SANDI can provide users with one-stop, full-process rapid casting delivery solutions.
Tan Dawei, General Manager of Xinxin Casting, further shared the process flow of 3DP sand green fast casting through several typical application cases of 3DP sand printing in actual casting production, and analyzed the positive impacts brought by 3DP technology in terms of delivery cycle, cost of small batch production, mold accuracy and economic benefits.
Through the deep cooperation with SANDI Technology, Xinxin Foundry became the first foundry in Shaanxi Province to introduce the advanced technology of 3DP sand printing fast casting, and successfully transformed into a green fast casting demonstration factory.
The exhibition will last until May 11th, China National Convention and Exhibition Center (Tianjin), SANDI Technology booth: Hall S13 - Booth D07, welcome to visit and communicate with us!
三帝科技3DP砂型打印設備AFS-J1600pro榮膺全國鑄造裝備創(chuàng)新獎最先出現(xiàn)在三帝科技股份有限公司。
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